Intelligent robot & manipulator

10-400 Tons rail bounded transfer for forging press

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  • Product description: 10-100 Tons rail bounded transfer for forging press is suitable for sending the heated steel ingot to the forging press station for forging, and transporting the forged forgings or blanks between the forging press, the ring rolling machine and the heating furnace.The loader can also be used for anvil loading and unloading and mold handling operations. It can realize the functions of clamping anvil with 10T or less from the ground and sending it to forging press, ring rolling machine, heating furnace loader and unloader quickly and smoothly.In order to improve the working efficiency, the large and small cars of this machine are driven by motors, which can realize the simultaneous operation of three actions: the big car walking, the small car walking (at any position on the track) and the small car turning under the condition that the clamp rod extends out of the farthest position to clamp a 10T workpiece.
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Description

10-100 Tons rail bounded transfer for forging press is suitable for sending the heated steel ingot to the forging press station for forging, and transporting the forged forgings or blanks between the forging press, the ring rolling machine and the heating furnace.

The loader can also be used for anvil loading and unloading and mold handling operations. It can realize the functions of clamping anvil with 10T or less from the ground and sending it to forging press, ring rolling machine, heating furnace loader and unloader quickly and smoothly.

In order to improve the working efficiency, the large and small cars of this machine are driven by motors, which can realize the simultaneous operation of three actions: the big car walking, the small car walking (at any position on the track) and the small car turning under the condition that the clamp rod extends out of the farthest position to clamp a 10T workpiece.

model: DZCJ-7-10

Functions and uses:

The loader and reclaimer is an integral disc-type structure with seven functions: ① cart walking. ② trolley walking. ③ trolley rotating. ④ clamp rod lifting. ⑤ clamp rod telescopic.clamp rotating. ⑦ clamp clamping.

The loader adopts mechanical-hydraulic hybrid drive, that is, the cart and the cart are driven by motors. Hydraulic motor is used to drive the trolley to rotate, the clamp rod to expand and contract and the clamp to rotate. The lifting of clamp rod and clamping are driven by hydraulic cylinder.

The whole machine consists of the following parts: cart and walking mechanism. Trolley and walking mechanism. Trolley slewing device. Fork lever tilting mechanism. Pliers telescopic mechanism. Clamp turnover device. Clamp clamping mechanism. Hydraulic system. Operating system. Electrical control system.

Equipment composition:

① cart body and walking mechanism.

② cart body, walking and anti-overturning mechanism.

③ the mechanism of the pincer lever tilting, the pincer lever stretching, the pincer clamping and the pincer overturning.

④ slewing mechanism of trolley bench

⑤ Hydraulic system.

⑥ cooling system.

⑦ Electrical system.

⑧ Operating system.


Equipment parameters:

No.

Technical performance name

Unit

Parameters

Notes 

1

Driving form


Mechanical-hydraulic


2

Nominal load

ton

10


3

Clamping shaft class diameter range

mm

φ100-φ1000

Clamping type

(straight clamp)

4

Height of horizontal center of clamp from rail surface

mm

1700


5

The gripper control height is the lowest.

mm

-300


6

The gripper has the highest control height.

mm

2000


7

Telescopic stroke of clamp rod

mm

2000


8

Trolley travel

mm

4300


9

Maximum cantilever length

mm

6100


10

Radius of gyration (maximum)

mm

7100


11

Center distance of cart track

mm

6000

Move 800mm towards the heating furnace near the heating furnace track.

12

Car body exceeds track length.

mm

Unilateral about 600


13

Slewing speed of trolley

rpm

10


14

Turning angle of trolley

degree

±175


15

Walking speed of cart

m/min

48


16

Walking speed of trolley

m/min

21


17

Walking mode of big and small carts


Variable frequency motor drive


18

Installation power of whole machine

KW 

80


19

Character of service


24 hours, three shifts


20

Cab direction


Right direction

Facing the oven door

21

Trolley motor position


Far heating furnace side


22

Cart motor


The motor close to the heating furnace is insulated for protection.


23

Hydraulic oil cooling mode


Air cooler


24

Overall dimensions of equipment

Length

mm

10300


25

Width 

mm

3800


26

Height

mm

2720


27

Power supply mode


trail rope

Use the existing power supply

28

Cart track type


QU80



Advantages:

1.The gear tooth surface is subjected to high-frequency quenching and then grinded by a grinder, which greatly improves the overall strength of the reducer and is durable.

2.External hydraulic brake can solve the problem of slow progress when the cart stops running.

3.Bearing connection is used in the connecting rod, so the friction coefficient is small and the action is more flexible, which is suitable for high-frequency continuous work.

4.The hydraulic oil circuit is equipped with overload protection to prevent equipment from being damaged by instantaneous high load. The lifting and pitching movements are driven by oil cylinders, which provides a better stress structure, thus improving the stability and safety of the equipment.





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