Turn key solution of horizontal bidirectional axle tube extruder forming Hydraulic press

1. Project background   

This project belongs to the turnkey project of the whole line, and the buyer provides the equipment installation site (including basic conditions such as water, electricity and gas) and all the work-pieces for trial operation; The seller shall provide the manufacturing of new equipment for the whole line, the manufacturing of all loading and unloading logistics, the design and manufacture of the whole line electrical appliances, the production of the whole process plan, the production of samples, and the installation of the whole line on site. Cooperate with the buyer to complete the selection of all process equipment and the signing of technical agreement, and provide on-line turnkey service for the whole line as required by the agreement.

2. Production line description

horizontal bidirectional Trailer and Truck axle forming Hydraulic extruder press production line is a new type of equipment independently developed by our company for trailer axle production technology, with independent intellectual property rights. The production line includes intermediate frequency heating furnace, feeding manipulator, axle extruder and other parts. The original axle friction welding, unilateral spinning and other processes are replaced by double-head hot extrusion process, which can extrude high-quality axles at one time, effectively improving production efficiency and reducing production energy consumption.

3. Production capacity requirement

4. Processing and production line equipments lay out

1）Axle tube both ends lubricating.

2）Medium frequency induction axle tube heating and centering.

3）Initial warm forming hydraulic bi-sides.

4）Axle tube transfer across to next processing.

5）Axle tube both ends lubricating again.

6）Medium frequency induction heating and axle tube centering processing.

7）Axle tube both ends finish warm forming per side

8）Axle tube cooling process.

9）Axle tube straightening inspection.

5. Horizontal bidirectional axle tube extruder forming  Hydraulic press description

Our YD-JH hydrualic press machine series is a horizontal bidirectional forming machine for hanging axle extruder processing, to produce TP TN TQ axle. Also YD-JH hydrualic press is used for Automatic End thickening upsetting, Automotive semi-axle & bidirectional axle extruder, Spindle Axle Beams.